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Descripција

Sheet metal fabricaција is the process of forming and producing parts from a metal sheet. Sheet metal fabricaција processes produce highly durable components well-suited for both funcцијаal prototypes and end-use producција. Our custom sheet metal services offer a cost-effective and on-demand soluција for your manufacturing needs. Fabricaција services range from low-volume prototyping to high-volume producција runs with significant cost savings.

Процесот обично вклучува 4 чекори - сечење, формирање, составување и површинска обработка.

-Cutting Process

We offer various cutting opцијаs with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opција for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Процес на формирање

The forming process typically includes bending, hydraulic press forming with die, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.

-Склопување

For sheet metal fabricaција, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distorција after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecција,ensuring the complete funcцијаality of the product.

-Површински третман

The normal surface treatment process for sheet metal fabricaција products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

For all surface treatment, we offer coating adhesion, thickness, and salt fog tests or, other tests to be conducted upon request.

Анодизирање е достапно со алуминиумски материјали.

Technical Specificaцијаs

-Material

Благ челик, нерѓосувачки челик, бакар, месинг, алуминиум и легиран челик.

-Machine capacity

Хидраулична машина за печат од 1.200 тони, машина за печат 800 тони, дебелина на сечење материјал до 150мм за сечење кислород, 60мм за сечење на плазма и 25мм за ласерско сечење. Максимална големина на дел: 2.000 * 1.500мм

-Other specificaцијаs

Capable in designing and developing necessary tools for sheet metal fabricaција including forming dies, fixtures for welding, and test gauges for mass producција QC. CMM is available for sample dimensional inspecција. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Предности

-Богато искуство

More than 20 years of experience in sheet metal fabricaција products development and producција, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Брз пресврт

Generally, we provide a quotaција within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Soluција Provider

Auwell provides comprehensive services for sheet metal fabricaција projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producција, and to logistic and post-sale support.

-Rigid QC Policies

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecција. 

Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producција, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificaцијаs.

-Флексибилен рок на плаќање

Tooling payments need to be pre-paid. For mass producција, we offer flexible payment terms, reasonable credit terms willда му се даде, клиентот плаќа само кога е задоволен со производот што го добил. За долгорочни проекти, ние нудиме услуги за инвентар за повици за побрза испорака.

Applicaцијаs

Sheet metal fabricaција products have widely been used in almost all industrial sectors including: 

-Воздухопловна и одбрана

-Автомобилство

-Agriculture Machinery

-Енергија

-Electronics

-Construcција

-Transportaција

-Industrial

-Consumer Products

The following catalogues of sheet metal fabricaција products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Auto OEM Parts

Автомобилство Adjustable Torsion Bar

Земјоделство ОЕМ делови

Огледало заграда

Expending Barrier Sets

Crash Protecција Guards;

Заграда на олук и филтер за лисја

Pipe Holder

Power Cabinet Switch

Делови за реквизити на облека

Оска за отпадоци од тркала

Furniture Parts